Precision Medical Devices Inc. approached us with a unique challenge: designing a custom mold opening for a complex, biocompatible polymer implant. The implant required intricate microchannels for drug delivery, necessitating extreme precision and repeatability in the molding process.
Understanding the sensitivity of the application, we conducted extensive material research to identify the most suitable polymer that would be both safe for human use and compatible with the molding process. Our engineering team then embarked on designing a custom mold opening that incorporated specialized ejector pins and cavity inserts to ensure accurate replication of the microchannels.
To maintain sterility and ensure part-to-part consistency, we implemented rigorous cleanroom protocols during mold manufacturing and assembly. The mold opening was tested rigorously using simulation software and physical prototypes, iteratively refining the design until it met the exacting specifications of the medical device manufacturer.
The final product, a precision-molded implant, exceeded regulatory requirements for biocompatibility and dimensional accuracy, enabling Precision Medical Devices Inc. to bring a groundbreaking therapy to market faster. This project underscores our commitment to innovation and excellence in custom mold opening solutions for the medical industry.